Design and Development
When designing and developing new products within our own range of products or custom deigned solutions we are working through our CAD-system using SolidWorks®.
By moving from idea to production we work through following strategic steps:
- Basic component design layout
- First drawing revision
- Prototype
- Test
- Settlement of specifications
- Second drawing revision
- Tool drawings for moulding and stamping
- First products for inspection
- Serial production
- Supply chain and logistics initiated
Subcontractor
At our plant in Maribo, customers gain advantages from our experience and knowledge as supplier and provider of subcontracting.
By using Ossi Connectors for subcontracting, clients expereience a reliable and service minded partner to deliver solutions within the areas of:
- Product development
- CAD / CAM by SolidWorks®
- Tool manufacturing
- Prototypes
- Series production
- Component assembly
- Kit packaging and bulk packaging service
- Private labeling
- Overmoulding
- Pad printing
Pad printing and treading robot
Automatede packing line
Molding
Plastic Moulding
Capacity and technology
Ossi Connectors plastic injection moulding department are using horisontal and vertical injectors depending on moulding task. Our moulding capacity is between 22 – 100 ton pressure and using wide range of non-filled and glass filled plastic materials. We injection mould both standard products within our product portfolio and various custom designed components.
All tools used in production are developed, produced and maintained at our tooling department in accordance with TQM quality guidelines. By this procedure we maximise the durability of the tools, extending our knowledge of toolmaking and minimise any risk of discontinuance in production.
Some of the materials being used
- Polycarbonate UL94 V0 (PC)
- Polyamide UL94 V2 (PA)
- Glass-filled Polyamide UL94 V2 (PA)
- Polyethersulphone UL94 V0 (PES)
- Thermo Plastic Elastomer UL94 V0 (TPE)
- Thermo Plastic Polyurethan UL94 V0 (TPU)
Tool manufacturing
Plastic injection moulding tools
At Ossi Connectors A/S we design, develope and manufacture moulding tools for our standard product range and custom designed solutions.
After design base is established, next step in tool manufacturing process is to decide plastic material, tolerances, estimated annual usage, life cycle and other important parameters.
When all these criterias are given the manufacturing process of the tool starts.
We have the capacity to manufacture any conceivable tool from prototype to multi-cavity moulding injection tools capable of producing sample quantities to million parts per year.
Stamping tools
Our toolshop provides a variety of services in manufacturing metal stamping tools and metal forming tools. We develop, prepare 3D design from SolidWorks® and manufacture tools within the buiness areas of standard and unique custom designed products.
Our toolshop is equipped with:
- Milling machines
- Electrical discharge machining (EDM), spark and wire
- Grinders
- Lathes
Automated packing line
Stamping
CNC machining